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分步酶解联合酸处理从卡拉胶工业废渣中同时回收卡拉胶寡糖和珍珠岩
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蓝萌萌(2001-),男,硕士研究生,研究方向:生物化学与分子生物学,E-mail:2237173489@qq.com 通讯作者:朱艳冰(1976-),女,博士,教授,研究方向:生物化学与分子生物学,E-mail:yanbingzhu@jmu.edu.cn

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福建省科技计划高校产学合作项目(2024Y4008);国家自然科学基金项目(22178142)


Stepwise Enzymatic Hydrolysis Combined with Acid Treatment for Simultaneous Carrageenan Oligosaccharide and Perlite Recovery from Carrageenan Industrial Waste Residues
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    摘要:

    卡拉胶工业废渣通过垃圾填埋的方式处理,不仅导致废渣中的卡拉胶寡糖和珍珠岩等资源浪费,更造成了环境污染。为实现从卡拉胶工业废渣中回收卡拉胶寡糖和珍珠岩,本研究采用响应面法优化κ-卡拉胶酶水解2 g工业废渣的最佳酶解条件为:液料比57 mL•g-1,搅拌速度500 r•min-1,κ-卡拉胶酶添加量20 U,反应温度41 ℃,pH值为8.0下反应30 min。回收的酶解产物经液相色谱-质谱(LC-MS)鉴定为卡拉胶二糖和四糖。其次,通过单因素试验优化纤维素酶水解4 g工业废渣的最佳酶解条件为:液料比40 mL•g-1,搅拌速度500 r•min-1,纤维素酶添加量200 U,反应温度50 ℃,pH值为4.0下反应2 h。在此基础上,利用单因素试验优化盐酸处理回收珍珠岩的最佳工艺条件为:反应温度90 ℃,0.2 mol•L-1盐酸反应2 h。上述条件下回收珍珠岩的渗透率为7.36 Darcy,堆积密度为0.207 g•cm-3,符合珍珠岩助滤剂的国家标准。综上所述,分步酶解联合酸处理后回收的珍珠岩具有循环利用的潜力,为基于酶技术综合利用海藻工业废渣提供理论支持和技术参考。

    Abstract:

    The disposal of carrageenan industrial waste residues at landfill sites not only causes environmental pollution but also wastes valuable resources, such as the carrageenan oligosaccharides and perlite contained within the waste. To realize the recovery of carrageenan oligosaccharides and perlite from carrageenan industrial waste residues, response surface methodology was used to optimize the conditions for the enzymatic hydrolysis of 2 g of industrial waste residues using κ-carrageenase. The optimal conditions were determined to be as follows: liquid-to-solid ratio, 57 mL•g-1; stirring speed, 500 r•min-1; κ-carrageenase amount, 20 U; reaction temperature, 41 ℃; pH, 8.0; and reaction time, 30 min. Using liquid chromatography-mass spectrometry (LC-MS), the recovered enzymatic products were identified as carrageenan disaccharides and tetrasaccharides. Additionally, single-factor experiments were performed to ascertain the optimal conditions for the cellulase hydrolysis of 4 g of industrial waste residues. These conditions were determined to be as follows: liquid-to-solid ratio, 40 mL•g-1; stirring speed, 500 r•min-1; cellulase amount, 200 U; reaction temperature, 50 ℃; pH, 4.0; and reaction time, 2 h. On the basis of these findings, additional single-factor experiments were performed to determine the optimal process conditions for recovering perlite through hydrochloric acid treatment. These conditions were determined to be as follows: reaction temperature, 90 ℃; hydrochloric acid concentration, 0.2 mol•L-1; and reaction time, 2 h. Under these conditions, the recovered perlite exhibited a permeability of 7.36 Darcy and a bulk density of 0.207 g•cm-3, meeting the national standard for perlite filter aids. In conclusion, the successful recovery of perlite via stepwise enzymatic hydrolysis combined with acid treatment demonstrates the potential for the recycling of carrageenan industrial waste. These findings provide theoretical support and a technical reference for realizing the comprehensive utilization of seaweed industrial waste residues by leveraging enzymatic technology.

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蓝萌萌,张曦文,李志朋,姜泽东,倪辉,李清彪,朱艳冰.分步酶解联合酸处理从卡拉胶工业废渣中同时回收卡拉胶寡糖和珍珠岩[J].现代食品科技,2026,42(6):75-85.

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  • 收稿日期:2025-08-27
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  • 在线发布日期: 2026-07-08
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