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MicroNIR技术在配方奶粉干混均匀性上的应用
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白玉莹(1999-),女,硕士,研究方向:食品工程,E-mail:bai_071423@163.com 通讯作者:程健博(1991-),男,硕士,工程师,研究方向:乳及含乳制品、蛋白组学、发酵等创新工艺研究,E-mail:foodcheng@163.com

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国家重点研发计划项目(2022YFD2101500)


Application of MicroNIR Technology in Evaluating the Homogeneity of Dry-mixed Formula Powder
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    摘要:

    针对微型近红外(Micro-Scale Near-Infrared Spectrum, MicroNIR)技术用以判断配方奶粉干混终点的可行性及各营养素结构对干混均性影响的研究。将微型近红外光谱仪安装在干混设备上对配方奶粉进行扫描,基于不同算法判断混合终点,再利用国标检测方法验证混合终点的准确性;并用光学显微镜以及扫描电镜从微观角度分析不同营养素的结构对奶粉干混均匀性的影响。结果发现,配方奶粉在1 093~1 285 nm和1 459~1 645 nm波段范围内原辅料的光谱差异最明显,在32 min 48 s时混合均匀,在研究不同营养素结构对干混均匀性的影响时发现,营养素可分为三种结构:不规则球体、不规则长方体以及不规则片状晶体,且不同结构对干混均匀性影响有很大差异。MicroNIR技术可以作为混合终点判断的一个标准但不表示所有营养素RSD值均小于10%。该研究可作为配方奶粉混合和终点判断的一种方法且为混合过程中的实时监测提供理论依据。

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    The potential of microscale near-infrared spectroscopy (MicroNIR) in determining the dry mixing endpoints of powdered formula and the effects of different nutrient structures on the mixing homogeneity were thoroughly investigated. A MicroNIR spectrometer was installed onto the dry mixing equipment to analyze the formula. The mixing endpoint was calculated using various algorithms, and the accuracy of the endpoint calculation was validated using the national standard method. Furthermore, the impact of nutrient structures on the dry-mixing homogeneity at the microscopic level was examined using optical and scanning electron microscopy. Spectral differences between raw materials and additives in formula are the most prominent in the 1 093~1 285 nm and 1 459~1 645 nm wavelength range, and homogeneous mixing is achieved at 32 min, 48 s. During the investigation of the effects of nutrient structures on the mixing homogeneity, three distinct categories of nutrient structures were discovered: irregular spheres, irregular rectangles, and irregular plate-like crystals, each exerting unique effects on dry-mixing homogeneity. Although MicroNIR can serve as a technique to determine mixing endpoints, this does not imply that the RSD values of all nutrients are less than 10%. This study not only establishes a method for identifying formula mixing endpoints but also provides a theoretical foundation for real-time monitoring of the mixing process.

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白玉莹,王石,张博涵,孙建国,张筠,程健博. MicroNIR技术在配方奶粉干混均匀性上的应用[J].现代食品科技,2025,41(7):20-28.

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  • 收稿日期:2024-03-29
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  • 在线发布日期: 2025-09-30
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